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ashleygao@loongceram.com

Customized Service

Even if you are not familiar with ceramics, we can still offer you assistance. With our rich experience, we will provide you with full support throughout the process – from material selection to design suggestions tailored to your specific needs.

LoongceramElectronic
Customer application solutions and material modification
loongceram boasts a rich array of fine ceramic materials, including oxides, non-oxides, single crystal sapphires, and metallized ceramics, among others. We have abundant manufacturing technologies and equipment, and are capable of providing an integrated process from advanced material processing to forming, sintering and fine processing. With the rich professional knowledge and manufacturing experience accumulated over the years, we support the development of our customers.
Overview
We Accept Requests For Prototypes, Individual Products, Small Batches, Material Modifications, As Well As Custom Production And Mass Production.
Over 90% are custom-madeWe
More Than 90% Of The Orders For Fine Ceramic Parts Are Customized According To The Specifications Required By Customers.

Offer Both Single Items And Small Batches
We Select Production Methods Based On Quantity And Assist Customers In Prototype Design And Evaluation. We Also Offer Mass Production Solutions.

Diverse Manufacturing Experiences And Methods
Based On Years Of Accumulated Manufacturing Knowledge, We Have Utilized Various Fine Ceramic Materials, Forming And Processing Equipment To Arrive At The Best Manufacturing Method.
Customized services
Overview:
The modification of advanced ceramic materials involves altering compounds or processing methods to adapt to specific properties such as hardness, wear resistance, or thermal shock resistance for particular applications. This is done to overcome the limitations of traditional ceramics and unlock new potential in high-tech and industrial applications.
  • Black aluminium oxide+
    Black Alumina Ceramics, Like Traditional Alumina Ceramics, Possess Outstanding Properties Such As Excellent Insulation Performance, Small Expansion Coefficient, High Thermal Conductivity, High Mechanical Strength, Good Light-Blocking Property, Wear Resistance, And Low Dielectric Loss. Due To Their High Photosensitivity And Strong Light-Blocking Property, They Are Widely Used In The Fields Of Semiconductor Integrated Circuits And Electronic Product Packaging

    Advantage

    -Non-Reflective
    -Easy To Recognize
    -Good Heat Absorption Effect
    -It Has Strong Light-Blocking Performance And Improves Electrical Insulation
    -Better Thermal Conductivity And Enhanced Mechanical Strength
    -Higher Chemical Durability And Excellent Dimensional Stability
  • Black Aluminium Nitride+
    Black alumina ceramics, like traditional alumina ceramics, have excellent properties such as good insulation, small expansion coefficient, high thermal conductivity, high mechanical strength, good shading, abrasion resistance, low dielectric loss, etc., and are widely used in semiconductor integrated circuits and electronic product packaging fields due to their high light sensitivity and strong shading.
    Advantage
    -High thermal conductivity, good heat absorption, not easy to stick
    -High light absorption (>85% visible light absorption)
    -Low infrared transmittance, the black surface inhibits infrared transmittance and enhances the efficiency of high—temperature radiation heat dissipation (infrared transmittance 0.7-0.9) Enhancement of radiation heat dissipation: the black surface accelerates the dissipation of heat through a high infrared transmittance to optimize thermal management in high-temperature environments
    -High insulating
    -Electromagnetic shielding capability
    Application Field
    Electronic heat dissipation: black high thermal conductivity substrate (LED, power module package), both heat dissipation and electromagnetic shielding.
    Laser technology: laser absorbers, photothermal converters (utilizing high light absorption and high temperature resistance).
    High-temperature devices: high-temperature sensor housings under vacuum/inert atmosphere, furnace chamber components (black color enhances radiation heat dissipation).
    Microwave Engineering: Microwave absorbing materials (black AlN doped with carbon suppresses electromagnetic reflection).
    Functional coatings: wear-resistant coatings (black color reduces light reflection interference, e.g., inside walls of optical instruments).
  • Anti-Static Zirconia (Conductive)/Anti-Static Alumina+
    Anti-static zirconia/alumina has resolved the limitations of traditional zirconia in static-sensitive scenarios through conductive modification technology, and has become an ideal material for precision electronics, medical and explosion-proof fields. Its core value lies in the dual characteristics of “high strength + anti-static”. Despite the challenges of high cost and complex processes, it is expected to further expand its application boundaries through material innovation in the future, driven by the demand of high-end industrial and technological fields.

    Advantage
    Anti-static: no electrostatic breakdown of the product
    Controllable surface resistivity: through doping or coating technology, the surface resistivity can be reduced to 10⁶-10⁹ Ω, to meet the ESD protection standards (such as IEC 61340-5-1), effectively eliminating the risk of electrostatic buildup.
    Fast electrostatic dissipation: electrostatic decay time <0.1-2 seconds (ordinary materials >60 seconds), to avoid electrostatic discharge (ESD) damage to sensitive components.
    Multi-functional conductive modification: support a variety of modification methods (such as carbon nanotube doping, metal coating, ion implantation), to adapt to the needs of different scenarios
    Application Field
    Electronics and Semiconductor Manufacturing
    ESD protection components: wafer handling robotic arms, vacuum suction cups, probe cards (to prevent static damage to chips)
    Precision fixtures: anti-static ceramic tweezers, carriers (to avoid adsorption of dust or triggering of discharges)
    Anti-static suction nozzles
    Medical and Bioengineering
    Surgical tools: anti-static ceramic scalpels, endoscopic components (to reduce static adhesion to biological tissues)
    Implantable devices: artificial joints with anti-static surface treatment (to reduce the risk of inflammation caused by friction static) (Implantable devices: artificial joints with antistatic surfaces (to reduce the risk of inflammation caused by friction static)
    Industrial explosion protection and safety
    Explosion-proof tools: wrenches, scrapers for use in flammable and explosive environments (to avoid static sparks)
    Powder handling equipment: antistatic grinding tanks, conveying piping (to prevent static powder explosions)
    Optics and precision instruments
    Optical mounts: antistatic ceramic mirror holders (to reduce dust adsorption and to improve imaging quality)
    Vacuum chambers: linings for semiconductor coating equipment (both corrosion-resistant and antistatic) Vacuum chambers: lining for semiconductor coating equipment (both corrosion-resistant and anti-static)
  • High-Gloss Alumina+
    High finish alumina is an alumina ceramic material prepared by precision machining or special sintering process with extremely low surface roughness (Ra < 0.1 μm), while retaining alumina’s high hardness, corrosion resistance and insulating properties, and is widely used in precision machinery, optics, semiconductors, and biomedical fields.

    Advantage
    Enhance the surface finish of aluminum oxide, reduce product friction, increase product life and reduce noiseHigh finish aluminum oxide:Ra 0.01-0.1 μm(mirror grade up to Ra<0.01 μm)
    Ultra-low coefficient of friction:Coefficient of friction of the polished surface:0.1, suitable for precision bearings, seals
    High light reflectance:Visible light reflectance of the surface of the mirror grade is>85%, used for laser mirrors, Optical windows: anti-pollution: smooth surface to reduce dust, liquid adhesion, easy to clean (such as semiconductor crystal garden fixture) Performance
    comprehensive: in extreme environments still maintain high strength and corrosion resistance.
    Application Field
    Semiconductor & Electronics Industry
    Wafer Handling: High finish robotic arms, vacuum chucks (to avoid scratching the wafer surface).
    Etching equipment: plasma reaction chamber liners (corrosion resistant and easy to clean).
    Optics and laser technology
    Reflector substrates: laser resonant cavity mirrors, astronomical telescope mirrors (low scattering loss).
    Optical windows: infrared windows, light-transmitting ceramics (need to be coated with a transmittance-enhancing film).
    Precision machinery
    Bearings and guides: ceramic bearings for high-speed spindles (low friction, long life).
    Seal rings: Mechanical seals for chemical pumps (corrosion-resistant, particle wear-resistant).
    Biomedical
    Artificial Joints: polished aluminum oxide acetabulum (reduces tissue friction damage).
    Surgical Instruments: Ceramic components for endoscopes (easy to sterilize, resistant to biological contamination).

  • Ultra-Dense Zirconia+
    Ultra-high density zirconia is a zirconia ceramic prepared by advanced sintering processes (e.g., hot isostatic pressing, nano-powder technology) with a density close to the theoretical limit (≥99.5% of the theoretical density), which retains the high toughness and biocompatibility of zirconia and significantly improves the strength, abrasion resistance, and environmental stability of zirconia, making it the preferred ceramic material for extreme working conditions.
    Advantage
    High strength, high wear resistance, zero defects
    High density: Due to the high densification of the material, its density is usually above 6.0 g/cm³, close to the theoretical density of zirconium oxide.
    High temperature stability: Zirconia itself has a high melting point (approx. 2700°C) and therefore maintains its stability and structural integrity at high temperatures.
    Excellent mechanical properties: HDZ has a high compressive strength and hardness, which allows it to withstand high mechanical stresses in industrial applications.
    Corrosion resistance: Ultra-high density zirconia has good resistance to many acids, alkalis and other corrosive chemicals.
    High Fracture Toughness: These zirconia materials typically have high fracture toughness, which prevents the material from brittle fracture under stress.
    Application Field
    Biomedical
    Artificial joints: acetabular heads, dental implants (high density reduces the release of wear particles and extends service life).
    Surgical tools: ultra-high strength ceramic scalpels, orthopedic drills (corrosion-resistant and easy to sterilize).
    Precision Machinery
    Bearings and Balls: Aero-engine spindle bearings (high temperature and fatigue resistant).
    Cutting tools: Highly dense zirconia coated blades (for machining high hardness alloys).
    Energy & Chemicals
    Fuel Cell Spacers: dense structure to block gas permeation and improve cell efficiency.
    Nuclear reactor components: radiation and high temperature resistant sealing rings and sensor housings.
    Optics & Electronics
    Fiber optic connectors: high precision ceramic inserts (low thermal expansion, high dimensional stability).
    Semiconductor fixtures: wafer transfer robotic arms (anti-static optional, surface finish Ra <0.1 μm).
  • Ultra-high density aluminum oxide+
    Ultra-high density alumina is a high-purity alumina ceramic prepared by advanced sintering process, its density is close to the theoretical limit (≥99% of the theoretical density), the porosity is less than 1%, and the comprehensive performance is significantly better than that of ordinary alumina.
    Advantage
    -High strength, high abrasion resistance, zero defects
    -High density and densification
    -Good heat stabilizing properties
    Application Field
    Aero-engine bearings: high temperature (800°C) and fatigue resistant, 40% weight reduction instead of steel bearings
    Semiconductor fixtures: high insulation + low thermal expansion for wafer transfer robotic arms (Ra <0.1 μm)
    Ultra-precision tools: cut high hardness alloys (e.g., titanium alloys) with 3 times the life of WC-Co tools
    Fuel cell spacers: dense structure blocks hydrogen and oxygen penetration, 15% efficiency increase
    Nuclear reactor sealing rings: radiation and corrosion resistant, guaranteeing long term hermeticity
  • Black Nozzle+





    Advantage
    Bore 0.1±0.002,Bore roughness Ra0.2
Design support
Overview: When using ceramics to replace materials such as metals, plastics and resins, it is necessary to take into account the special requirements that ceramics impose on processing and design due to their unique properties. loongceram offers a wide range of materials, equipment and advanced technologies. With years of professional knowledge and industry experience, we provide design solutions optimized for ceramics.
  • Step 1Clarify the required functions
    We will ask you about your interest in technical ceramics to solve the current problem. Just tell us what functions you want the ceramics to have, such as insulation, heat resistance, wear resistance, chemical resistance, rigidity, etc. In addition, please provide the drawings containing shape and size information.

    Insulation, heat resistance

    Wear resistance, chemical resistance, rigidity

  • Step 2Understand the usage conditions
    Please Inform Us Of The Environment/Atmosphere Used, Temperature (Normal Temperature, High Temperature, Temperature Gradient, Etc.) And Load Conditions (No Load, Static Load, Dynamic Load, Shock, Etc.).

    Insulation, heat resistance

    Wear resistance, chemical resistance, rigidity

  • Step 3Functional design
    Based On The Information We Have Received, We Will Review The Purpose Of Use And Ideal Conditions To Check For Any Issues Existing In The Ceramic Design. We Will Consider The Operating Conditions And Assist In Choosing The Appropriate Materials. On This Basis, We Will Improve And Optimize The Design Accordingly.
    Advantage
    Our Experienced Engineers Will Recommend Materials That Meet The Customer’s Needs From Various Perspectives Such As Material Properties, Productivity, And Cost.
  • Step 4Manufacturing design
    We Will Consider The Best Manufacturing Method From Various Ceramic Forming Methods, Sintering Methods And Grinding Methods.

    Insulation, heat resistance

    Wear resistance, chemical resistance, rigidity